Working principle and application of W series hydraulic injector:
The W series hydraulic injector is a mechanical device with three effective functions: vacuum pumping, condensation, and drainage. It uses a certain pressure of water flow to be sprayed out through symmetrically distributed nozzles with a certain inclination, converging at a focal point. Due to the high velocity of the jet water flow, negative pressure is formed around it, creating a vacuum inside the chamber. In addition, due to the direct contact between secondary steam and the jet water flow, heat exchange occurs, and the vast majority of the steam condenses into water. A small amount of uncondensed steam and uncondensed gas also rub against the high-speed jet water flow, mix and squeeze, and are discharged through the expansion tube, creating a higher vacuum inside the chamber.Hydraulic jet is widely used in vacuum and evaporation systems, mainly for processes such as vacuum pumping, vacuum evaporation, vacuum filtration, vacuum crystallization, drying, deodorization, etc. It is equipment widely needed in sugar, pharmaceutical, chemical, food, salt, monosodium glutamate, milk, fermentation, and some light industry and national defense sectors (materials, stainless steel, cast iron).
However, at present, the manufacturer of hydraulic ejector is small and the variety is not complete. For this reason, in order to improve the design, the fuel dispenser adopts the structure of multi nozzle and steam ring (guide plate), as well as multi-stage pump to feed water. The installation height is only 4.5 meters, which improves and improves its working performance. It is progressiveness to a certain extent. It is an innovation of vacuum condensation equipment and is welcomed by users all over the world.
Construction and advantages of W series hydraulic injectors:
The nozzle seat plate is processed with precision and high accuracy to accurately concentrate the jet water flow at the same focal point.The hydraulic injector consists of components such as the body, cover, nozzle, nozzle seat plate, guide plate, expansion tube, and one-way valve. The nozzle is made of stainless steel, and the nozzle seat plate is made of high-quality steel. The remaining parts are cast iron. The nozzle adopts a multi nozzle structure to achieve larger water vapor contact, which is conducive to heat exchange and achieves better vacuum effect.The entire device has a compact and precise structure, high strength, and is used in vacuum evaporation systems. Due to the ability to combine the condensation effect of the condenser and the pumping effect of the vacuum pump in one device, the process flow is greatly simplified. Compared with the original vacuum pump and old condenser device, it can save equipment such as vacuum pumps, condensers, and water separators,The guide plate is used to slow down the flow rate of steam (or air), so that the steam is evenly introduced into the chamber to prevent the jet water from deviating and reduce the pumping efficiency.
There are also the following advantages:
(1) Hydraulic injectors have small volume, light weight, and compact structure. And the efficiency is relatively high, with lower power consumption than the vacuum pump system, saving investment.
(2) Easy to operate and maintain, no need for dedicated personnel to manage, low noise due to the absence of mechanical transmission components, and no need to consume lubricating oil.
(3) It can be installed in a low position outdoors, occupying a small area and saving factory building space and installation costs.
Installation diagram of W series hydraulic injector:
Main technologies and specifications of W series hydraulic injectors:
Model specifications | Evaporation rate (liters/hour) | Vacuum degree in millimeters of mercury (MPa) | Head (m) | Flow rate (m3/h) | Nozzle (only) | Specification and model of multi-stage centrifugal pump for hydraulic jetting products |
W-100L | 100 | 680-720 | 45 | 18 | 3 | 50D8B×5 |
W-200L | 200 | 680-750 | 45 | 18 | 3 | 50D8B×5 |
W-300L | 300 | 680-720 | 45 | 18 | 3 | 50D8B×5 |
W-400L | 400 | 680-720 | 45 | 18 | 4 | 50D8B×6 |
W-500L | 500 | 680-720 | 45 | 32 | 4 | 80D12×4 |
W-600L | 600 | 680-720 | 45 | 32 | 7 | 80D12×4 |
W-700L | 700 | 680-720 | 45 | 32 | 7 | 80D12×4 |
W-800L | 800 | 680-720 | 50 | 32 | 7 | 80D12×5 |
W-900L | 900 | 680-720 | 50 | 32 | 6 | 80D12×5 |
W-1000L | 1000 | 680-720 | 50 | 32 | 6 | 80D12×5 |
W-1200L | 1200 | 650-680 | 50 | 32 | 6 | 80D12×6 |
W-1500L | 1500 | 650-680 | 50 | 108 | 7 | 125D25×2(4BA12) |
W-1800L | 1800 | 650-680 | 50 | 108 | 7 | 125D25×2 |
W-2000L | 200 | 650-680 | 50 | 108 | 7 | 125D25×2(125D25×3) |
W-2500L | 2500 | 650-680 | 50 | 108 | 7 | 125D25×3 |
W-3000L | 3000 | 650-680 | 50 | 108 | 12 | 125D25×4(150D30×2) |
Note: Parallel production includes fiberglass injectors, plastic injectors, and special injectors. |
Troubleshooting: